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IEC 62196-1 EV Charging Interface Breaking Capacity and Normal Operation Test Equipment

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IEC 62196-1 EV Charging Interface Breaking Capacity and Normal Operation Test Equipment

MOQ:	1
Price:	Customized
Standard Packaging:	Plywood Case
Delivery Period:	30 Days
Payment Method:	T/T
Supply Capacity:	5 Sets Per Month

Detail Information

Product Description

Detail Information

Place of Origin

China

Brand Name

Sinuo

Certification

Calibration Certificate (Cost Additional)

Model Number

SNQC1005A

Workstation:

Single Station

Control System:

PLC Control

Test Sample:

AC/DC Charging Connectors

Clamping Fixture:

Mechanical Clamping

Test Cycles:

0–999,999 Cycles

Plug/Unplug Rate:

0–10 Cycles/min

Test Stroke:

0–150 Mm

Test Speed:

0–850 Mm/s

Highlight:

IEC 62196-1 EV charging interface test equipment

EV charging interface breaking capacity tester

normal operation test equipment for EV interfaces

Product Description

IEC 62196-1 EV Charging Interface Breaking Capacity and Normal Operation Test Equipment

Product Overview

The IEC 62196-1 EV Charging Interface Breaking Capacity and Normal Operation Test Equipment is designed to verify whether electric vehicle charging interfaces, industrial plugs, socket-outlets, and couplers can withstand the mechanical, electrical, and thermal stresses encountered during normal use without excessive wear or other harmful effects. Its purpose is to assess their long-term reliability.

Applicable Standards

IEC 62196-1:2026 — Plugs, socket-outlets, vehicle connectors and vehicle inlets — Conductive charging of electric vehicles — Part 1: General requirements, Clause 22 and Clause 23
IEC 61535, Clause 17

Test Samples & Limitations

Electric vehicle charging interfaces, industrial plugs, socket-outlets, and couplers.

Test Principle

A servo motor driving mechanism performs repeated linear insertion and withdrawal operations on the test sample. An external load can be connected for making/breaking (ON/OFF) tests. A pollution solution tank is included to fulfill wetted test requirements according to the standard. Switching time, test speed, stroke, and angle can all be preset via the touch screen.

Structure & Features

Integrated frame structure
Servo motor drive with precision ball screw and synchronous belt transmission
Color touch-screen interface with user-friendly operation and advanced digital display
PLC intelligent control system
Three-axis adjustable clamping fixture suitable for EV charging connector durability testing

Operating Environment

Power supply: AC220V ±10%, 50–60 Hz, 2 kW
Ambient temperature: 0–40°C
Humidity: 30%–90% RH
Dimensions: approx. W1850 × D850 × H1850 mm
Weight: approx. 390 kg

Technical Parameters

Item	Specification / Description
Test Items	a) Mechanical lock durability test; b) Breaking capacity test; c) Normal operation (life cycle)
Sample Range	AC/DC charging connectors
Workstation	Single station
Control System	Mitsubishi PLC, 7-inch color HMI touchscreen
Operation Modes	Manual or programmed operation
Functions	Simulates normal operation of the charging interface, which can be combined with charging interface plugging/unplugging operation and mechanical locking device unlocking/locking, or tested independently. Test speed, test time, and test number can be programmed.
Drive Method	Servo motor for insertion/withdrawal; motor-driven immersion rotation; pneumatic cylinder for interlock mechanism
Clamping Fixture	Mechanical clamping; X/Y/Z adjustable; compatible with GB/T, NEMA, and EU AC/DC charging interfaces
Automatic Rotation	Automatic flipping mechanism for the charging gun clamp, allowing a 90° flip with controllable liquid application time
Test Cycles	0–999,999 cycles, presettable; automatic stop when target is reached
Breaking Capacity Contact Time	1–999.9 s presettable (standard: ≤4 s, ≥2 s)
Plug/Unplug Rate	0–10 cycles/min presettable (3.75 cycles/min or 7.5 strokes/min)
Test Stroke	0–150 mm presettable (plug-socket distance ≥50 mm)
Test Speed	0–850 mm/s (touchscreen preset)
Force Display	Equipped with a 50 kg range force sensor for real-time force monitoring, force-time curve generation, display of maximum insertion and extraction forces, and current force value. Force range: (0–500) N; indication error: ≤±0.5% F.S.; resolution: ≤0.1 N.
Locking Mechanism	Automatic pressing function for the mechanical locking device, simulating normal operating conditions
Pollution Solution Tank	Equipped with wastewater solution tank; solution to be supplied by the supplier
Immersion Settings	Immersion count, immersion time, drying time, insertion cycles, loop cycles
Load Connection	External load
Detection Function	Open-circuit alarm and cycle recording when load is connected
Safety Protection	Grounding protection; short-circuit protection; overload protection

Tags:

Products

MOQ:	1
Price:	Customized
Standard Packaging:	Plywood Case
Delivery Period:	30 Days
Payment Method:	T/T
Supply Capacity:	5 Sets Per Month

Detail Information

Product Description

Detail Information

Place of Origin

China

Brand Name

Sinuo

Certification

Calibration Certificate (Cost Additional)

Model Number

SNQC1005A

Workstation:

Single Station

Control System:

PLC Control

Test Sample:

AC/DC Charging Connectors

Clamping Fixture:

Mechanical Clamping

Test Cycles:

0–999,999 Cycles

Plug/Unplug Rate:

0–10 Cycles/min

Test Stroke:

0–150 Mm

Test Speed:

0–850 Mm/s

Minimum Order Quantity:

Price:

Customized

Packaging Details:

Plywood Case

Delivery Time:

30 Days

Payment Terms:

T/T

Supply Ability:

5 Sets Per Month

Highlight

IEC 62196-1 EV charging interface test equipment

EV charging interface breaking capacity tester

normal operation test equipment for EV interfaces

Product Description

IEC 62196-1 EV Charging Interface Breaking Capacity and Normal Operation Test Equipment

Product Overview

Applicable Standards

IEC 62196-1:2026 — Plugs, socket-outlets, vehicle connectors and vehicle inlets — Conductive charging of electric vehicles — Part 1: General requirements, Clause 22 and Clause 23
IEC 61535, Clause 17

Test Samples & Limitations

Electric vehicle charging interfaces, industrial plugs, socket-outlets, and couplers.

Test Principle

Structure & Features

Integrated frame structure
Servo motor drive with precision ball screw and synchronous belt transmission
Color touch-screen interface with user-friendly operation and advanced digital display
PLC intelligent control system
Three-axis adjustable clamping fixture suitable for EV charging connector durability testing

Operating Environment

Power supply: AC220V ±10%, 50–60 Hz, 2 kW
Ambient temperature: 0–40°C
Humidity: 30%–90% RH
Dimensions: approx. W1850 × D850 × H1850 mm
Weight: approx. 390 kg

Technical Parameters

Item	Specification / Description
Test Items	a) Mechanical lock durability test; b) Breaking capacity test; c) Normal operation (life cycle)
Sample Range	AC/DC charging connectors
Workstation	Single station
Control System	Mitsubishi PLC, 7-inch color HMI touchscreen
Operation Modes	Manual or programmed operation
Functions	Simulates normal operation of the charging interface, which can be combined with charging interface plugging/unplugging operation and mechanical locking device unlocking/locking, or tested independently. Test speed, test time, and test number can be programmed.
Drive Method	Servo motor for insertion/withdrawal; motor-driven immersion rotation; pneumatic cylinder for interlock mechanism
Clamping Fixture	Mechanical clamping; X/Y/Z adjustable; compatible with GB/T, NEMA, and EU AC/DC charging interfaces
Automatic Rotation	Automatic flipping mechanism for the charging gun clamp, allowing a 90° flip with controllable liquid application time
Test Cycles	0–999,999 cycles, presettable; automatic stop when target is reached
Breaking Capacity Contact Time	1–999.9 s presettable (standard: ≤4 s, ≥2 s)
Plug/Unplug Rate	0–10 cycles/min presettable (3.75 cycles/min or 7.5 strokes/min)
Test Stroke	0–150 mm presettable (plug-socket distance ≥50 mm)
Test Speed	0–850 mm/s (touchscreen preset)
Force Display	Equipped with a 50 kg range force sensor for real-time force monitoring, force-time curve generation, display of maximum insertion and extraction forces, and current force value. Force range: (0–500) N; indication error: ≤±0.5% F.S.; resolution: ≤0.1 N.
Locking Mechanism	Automatic pressing function for the mechanical locking device, simulating normal operating conditions
Pollution Solution Tank	Equipped with wastewater solution tank; solution to be supplied by the supplier
Immersion Settings	Immersion count, immersion time, drying time, insertion cycles, loop cycles
Load Connection	External load
Detection Function	Open-circuit alarm and cycle recording when load is connected
Safety Protection	Grounding protection; short-circuit protection; overload protection

Tags:

Electrical Appliance Testing Equipment

Energy Efficiency Lab

Vehicle Testing Equipment

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Switch Life Tester

Led Testing Equipment

Water Ingress Testing Equipment

Environmental Test Chamber

Flammability Test Chamber

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Medical Device Testing Equipment

IEC 62368 Test Equipment

IEC 62196-1 EV Charging Interface Breaking Capacity and Normal Operation Test Equipment

IEC 62196-1 EV charging interface test equipment

EV charging interface breaking capacity tester

normal operation test equipment for EV interfaces

automotive test equipment,

car test equipment,

Electrical Appliance Testing Equipment

Energy Efficiency Lab

Vehicle Testing Equipment

Battery Testing Equipment

Drone Testing Equipment

Switch Life Tester

Led Testing Equipment

Water Ingress Testing Equipment

Environmental Test Chamber

Flammability Test Chamber

MCB Testing Machine

Medical Device Testing Equipment

IEC 62368 Test Equipment

IEC 62196-1 EV charging interface test equipment

EV charging interface breaking capacity tester

normal operation test equipment for EV interfaces

automotive test equipment,

car test equipment,