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IEC 62196-3 Vehicle Connector And Plug Mechanical Endurance Test Machine For EV Charging Plug Test
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IEC 62196-3 Vehicle Connector And Plug Mechanical Endurance Test Machine For EV Charging Plug Test

MOQ: 1
Price: Customized
Standard Packaging: Plywood Case
Delivery Period: 30 Days
Payment Method: T/T
Supply Capacity: 10 Sets Per Month
Detail Information
Product Description
Detail Information
Place of Origin
China
Brand Name
Sinuo
Certification
Calibration Certificate (Cost Additional)
Model Number
SNQC1005A
Applicable Standards:
IEC 62196-3: 2022
Test Samples:
AC/DC Charging Guns
Conduction Time:
1–999.9 S
Force Measurement:
0–500 N
Test Stroke:
0–150 Mm
Test Speed:
0–1100 Mm/s
Test Cycles:
0–999,999 Cycles
Withdrawal Rate:
0–10 Cycles/min
Highlight:

IEC 62196-3 vehicle connector test machine

,

EV charging plug endurance tester

,

mechanical test equipment for EV plugs

Product Description
IEC 62196-3 Vehicle Connector And Plug Mechanical Endurance Test Machine For EV Charging Plug Test
Product Overview

The EV Charging Plug Mechanical Lock Endurance Test Equipment is a programmable testing system developed for evaluating the mechanical, electrical and operational durability of EV charging interfaces, plugs, sockets and couplers.

Designed around the relevant requirements of IEC 62196-3:2022 and IEC 62196-1:2022, the system simulates repeated real-world operation of electric vehicle charging connectors, including plugging, unplugging, mechanical locking and electrical loading.

A servo motor drives the charging connector through controlled insertion and withdrawal movements, while the PLC-based control system allows the operator to preset test cycles, withdrawal rate, stroke, movement speed, conduction time and test parameters.

Key Features
  • EV plug insertion and withdrawal endurance testing
  • Mechanical locking operation
  • Breaking capacity testing with external load
  • Insertion/extraction force measurement
  • 90° automatic connector rotation
  • Solution immersion testing
  • AC and DC charging connector compatibility
  • Automatic cycle counting and test stop

This makes the SNQC1005A suitable for EV charging connector manufacturers, EVSE laboratories, certification organizations, R&D departments and quality-control laboratories.

Technical Specifications
ParameterSpecification
Main ApplicationEV charging plug / connector endurance testing
Applicable StandardsIEC 62196-3:2022, IEC 62196-1:2022, IEC 60309-1:2012
Test SamplesAC/DC charging guns, EV plugs, connectors, sockets and couplers
Test StationSingle station
Test FunctionsBreaking capacity, normal operation, mechanical lock endurance
Control SystemPLC intelligent control
Operation Interface7-inch color touchscreen
Operation ModeManual or program-controlled
Drive SystemServo motor
TransmissionPrecision ball screw + synchronous belt
Test Cycles0-999,999 cycles
Plug/Withdrawal Rate0-10 cycles/min
Standard Test Rate3.75 cycles/min / 7.5 strokes/min
Test Stroke0-150 mm
Recommended Test Separation≥50 mm between test plug and socket
Test Speed0-1100 mm/s
Conduction Time1-999.9 s
Force Measurement0-500 N
Force Sensor Capacity50 kg range
Automatic Rotation90°
Rotation Holding Time0-600 s
Solution Tank1 set
Mechanical Lock OperationAutomatic
LoadExternal
Load CompatibilitySinuo SN2217-480V250A
Power SupplyAC 220 V ±10%, 50-60 Hz
Rated Power2 kW
Operating Temperature0-40°C
Relative Humidity30-90%
DimensionsApprox. 1000 × 750 × 1200 mm (W × D × H)
WeightApprox. 150 kg
Safety ProtectionGround, short-circuit and overload protection
Main Testing Functions
  • Normal Operation Endurance Test: Repeatedly inserts and withdraws the EV charging connector to simulate normal use and evaluate mechanical durability.
  • Mechanical Lock Endurance Test: Automatically operates the charging connector's mechanical locking mechanism during repeated cycles.
  • Breaking Capacity Test: Works with an external electrical load to evaluate electrical switching performance under the specified operating conditions.
  • Insertion & Extraction Force Test: Measures connector mating force in real time and generates a force-time curve.
  • Solution Immersion Test: Uses the automatic 90° rotation mechanism and solution tank for the relevant immersion procedure.
  • Programmable Cycle Testing: Supports up to 999,999 programmed cycles with automatic stop at the target count.

IEC 62196-3 Vehicle Connector And Plug Mechanical Endurance Test Machine For EV Charging Plug Test

Intelligent PLC Control for EV Connector Testing

The 7-inch color touchscreen provides a centralized interface for setting and monitoring the test. Operators can configure:

  • Test cycles
  • Test speed
  • Plugging/withdrawal rate
  • Stroke
  • Conduction time
  • Rotation time
  • Immersion parameters
  • Test mode

The PLC controller automatically executes the programmed sequence, reducing manual intervention during long-duration endurance testing.

Automatic Test Monitoring

The equipment can automatically detect abnormal electrical interruption when the external load is connected.

During the test, the system can:

Monitor → Detect interruption → Trigger alarm → Record current cycle → Continue/stop according to programmed logic

This function is particularly useful for long-duration EV connector endurance testing, where manual monitoring of every cycle would be impractical.

AC & DC EV Charging Interface Testing

The universal fixture can be configured for different charging interface designs.

ApplicationTest Capability
AC Charging PlugInsertion/withdrawal endurance
DC Charging GunMechanical endurance
EV ConnectorNormal operation testing
Charging CouplerRepeated mating cycles
Charging SocketPlugging/unplugging test
Mechanical LockAutomatic lock operation
Charging InterfaceForce and electrical continuity monitoring
Product Advantages at a Glance
Key FeatureTesting Benefit
IEC 62196-3 DesignSupports EV charging interface testing
Servo Motor DriveStable and repeatable connector movement
0-999,999 CyclesSuitable for long-duration endurance testing
0-500 N Force MeasurementMonitors insertion and extraction force
90° Automatic FlipSupports solution immersion procedures
Mechanical Lock ActuatorSimulates normal locking operation
X/Y/Z Adjustable FixtureAccommodates different EV connectors
External Load InterfaceSupports electrical breaking capacity testing
PLC + TouchscreenSimplifies automated test programming
AC/DC CompatibilitySuitable for multiple charging interface designs

IEC 62196-3 Vehicle Connector And Plug Mechanical Endurance Test Machine For EV Charging Plug Test

Tags: 

automotive test equipment,  

car test equipment,  

automobile testing equipment

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Products
PRODUCTS DETAILS
Products

Electrical Appliance Testing Equipment

Energy Efficiency Lab

Vehicle Testing Equipment

Battery Testing Equipment

Drone Testing Equipment

Switch Life Tester

Led Testing Equipment

Water Ingress Testing Equipment

Environmental Test Chamber

Flammability Test Chamber

MCB Testing Machine

Medical Device Testing Equipment

IEC 62368 Test Equipment
name
  • name
  • name
  • name
  • name
  • name
IEC 62196-3 Vehicle Connector And Plug Mechanical Endurance Test Machine For EV Charging Plug Test
MOQ: 1
Price: Customized
Standard Packaging: Plywood Case
Delivery Period: 30 Days
Payment Method: T/T
Supply Capacity: 10 Sets Per Month
Detail Information
Product Description
Detail Information
Place of Origin
China
Brand Name
Sinuo
Certification
Calibration Certificate (Cost Additional)
Model Number
SNQC1005A
Applicable Standards:
IEC 62196-3: 2022
Test Samples:
AC/DC Charging Guns
Conduction Time:
1–999.9 S
Force Measurement:
0–500 N
Test Stroke:
0–150 Mm
Test Speed:
0–1100 Mm/s
Test Cycles:
0–999,999 Cycles
Withdrawal Rate:
0–10 Cycles/min
Minimum Order Quantity:
1
Price:
Customized
Packaging Details:
Plywood Case
Delivery Time:
30 Days
Payment Terms:
T/T
Supply Ability:
10 Sets Per Month
Highlight

IEC 62196-3 vehicle connector test machine

,

EV charging plug endurance tester

,

mechanical test equipment for EV plugs

Product Description
IEC 62196-3 Vehicle Connector And Plug Mechanical Endurance Test Machine For EV Charging Plug Test
Product Overview

The EV Charging Plug Mechanical Lock Endurance Test Equipment is a programmable testing system developed for evaluating the mechanical, electrical and operational durability of EV charging interfaces, plugs, sockets and couplers.

Designed around the relevant requirements of IEC 62196-3:2022 and IEC 62196-1:2022, the system simulates repeated real-world operation of electric vehicle charging connectors, including plugging, unplugging, mechanical locking and electrical loading.

A servo motor drives the charging connector through controlled insertion and withdrawal movements, while the PLC-based control system allows the operator to preset test cycles, withdrawal rate, stroke, movement speed, conduction time and test parameters.

Key Features
  • EV plug insertion and withdrawal endurance testing
  • Mechanical locking operation
  • Breaking capacity testing with external load
  • Insertion/extraction force measurement
  • 90° automatic connector rotation
  • Solution immersion testing
  • AC and DC charging connector compatibility
  • Automatic cycle counting and test stop

This makes the SNQC1005A suitable for EV charging connector manufacturers, EVSE laboratories, certification organizations, R&D departments and quality-control laboratories.

Technical Specifications
ParameterSpecification
Main ApplicationEV charging plug / connector endurance testing
Applicable StandardsIEC 62196-3:2022, IEC 62196-1:2022, IEC 60309-1:2012
Test SamplesAC/DC charging guns, EV plugs, connectors, sockets and couplers
Test StationSingle station
Test FunctionsBreaking capacity, normal operation, mechanical lock endurance
Control SystemPLC intelligent control
Operation Interface7-inch color touchscreen
Operation ModeManual or program-controlled
Drive SystemServo motor
TransmissionPrecision ball screw + synchronous belt
Test Cycles0-999,999 cycles
Plug/Withdrawal Rate0-10 cycles/min
Standard Test Rate3.75 cycles/min / 7.5 strokes/min
Test Stroke0-150 mm
Recommended Test Separation≥50 mm between test plug and socket
Test Speed0-1100 mm/s
Conduction Time1-999.9 s
Force Measurement0-500 N
Force Sensor Capacity50 kg range
Automatic Rotation90°
Rotation Holding Time0-600 s
Solution Tank1 set
Mechanical Lock OperationAutomatic
LoadExternal
Load CompatibilitySinuo SN2217-480V250A
Power SupplyAC 220 V ±10%, 50-60 Hz
Rated Power2 kW
Operating Temperature0-40°C
Relative Humidity30-90%
DimensionsApprox. 1000 × 750 × 1200 mm (W × D × H)
WeightApprox. 150 kg
Safety ProtectionGround, short-circuit and overload protection
Main Testing Functions
  • Normal Operation Endurance Test: Repeatedly inserts and withdraws the EV charging connector to simulate normal use and evaluate mechanical durability.
  • Mechanical Lock Endurance Test: Automatically operates the charging connector's mechanical locking mechanism during repeated cycles.
  • Breaking Capacity Test: Works with an external electrical load to evaluate electrical switching performance under the specified operating conditions.
  • Insertion & Extraction Force Test: Measures connector mating force in real time and generates a force-time curve.
  • Solution Immersion Test: Uses the automatic 90° rotation mechanism and solution tank for the relevant immersion procedure.
  • Programmable Cycle Testing: Supports up to 999,999 programmed cycles with automatic stop at the target count.

IEC 62196-3 Vehicle Connector And Plug Mechanical Endurance Test Machine For EV Charging Plug Test

Intelligent PLC Control for EV Connector Testing

The 7-inch color touchscreen provides a centralized interface for setting and monitoring the test. Operators can configure:

  • Test cycles
  • Test speed
  • Plugging/withdrawal rate
  • Stroke
  • Conduction time
  • Rotation time
  • Immersion parameters
  • Test mode

The PLC controller automatically executes the programmed sequence, reducing manual intervention during long-duration endurance testing.

Automatic Test Monitoring

The equipment can automatically detect abnormal electrical interruption when the external load is connected.

During the test, the system can:

Monitor → Detect interruption → Trigger alarm → Record current cycle → Continue/stop according to programmed logic

This function is particularly useful for long-duration EV connector endurance testing, where manual monitoring of every cycle would be impractical.

AC & DC EV Charging Interface Testing

The universal fixture can be configured for different charging interface designs.

ApplicationTest Capability
AC Charging PlugInsertion/withdrawal endurance
DC Charging GunMechanical endurance
EV ConnectorNormal operation testing
Charging CouplerRepeated mating cycles
Charging SocketPlugging/unplugging test
Mechanical LockAutomatic lock operation
Charging InterfaceForce and electrical continuity monitoring
Product Advantages at a Glance
Key FeatureTesting Benefit
IEC 62196-3 DesignSupports EV charging interface testing
Servo Motor DriveStable and repeatable connector movement
0-999,999 CyclesSuitable for long-duration endurance testing
0-500 N Force MeasurementMonitors insertion and extraction force
90° Automatic FlipSupports solution immersion procedures
Mechanical Lock ActuatorSimulates normal locking operation
X/Y/Z Adjustable FixtureAccommodates different EV connectors
External Load InterfaceSupports electrical breaking capacity testing
PLC + TouchscreenSimplifies automated test programming
AC/DC CompatibilitySuitable for multiple charging interface designs

IEC 62196-3 Vehicle Connector And Plug Mechanical Endurance Test Machine For EV Charging Plug Test

Tags: 

automotive test equipment,

car test equipment,

automobile testing equipment

Sinuo Testing Equipment Co. , Limited
Room 101, 1st Floor, No. 6, Third Street, Pingshan Industrial Zone 511495, Shibi Street, Panyu District, Guangzhou, China
Tel: +86 13527656435
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