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AC Type 2 Charging Plug And DC CCS2 Charging Gun Comprehensive Testing System With Two Station
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AC Type 2 Charging Plug And DC CCS2 Charging Gun Comprehensive Testing System With Two Station
  • name
  • name
  • name
  • name

AC Type 2 Charging Plug And DC CCS2 Charging Gun Comprehensive Testing System With Two Station

MOQ: 1
Price: Customized
Standard Packaging: Plywood Case
Delivery Period: 30 Days
Payment Method: T/T
Supply Capacity: 5 sets per month
Detail Information
Product Description
Detail Information
Place of Origin
China
Brand Name
Sinuo
Certification
Calibration Certificate (Cost Additional)
Model Number
SNQC-CDQ08H
Test Stations:
2 Test Stations
Insulation Voltage:
DC100~1000V
Test Speed:
30 Seconds
Plug Force Test:
0~500N
Control System:
PLC + Industrial Computer
Continuity Resistance Test:
L1, L2, L3, N, PE, And CP
Built-in Resistor Test Range:
1~5000Ω
Thermistor Test Range:
100~50000Ω
Highlight:

CCS2 Charging Gun Comprehensive Testing System

,

Gun Comprehensive Testing System With Two Station

,

Plug Charging Gun Comprehensive Testing System

Product Description
AC Type 2 Charging Plug And DC CCS2 Charging Gun Comprehensive Testing System With Two Station

This test system is designed for functional inspection of AC Type 2 and DC CCS2 charging connector cable assemblies. Each charging connector can be assigned an independent QR code, and all test results are automatically saved into reports for traceability.

The system performs all required tests automatically in a single cycle, significantly improving efficiency and reducing labor requirements. It is especially suitable for 100% inspection in mass production environments.

Test Functions
  • Open circuit, continuity, short circuit, and wire sequence misalignment test for each wire
  • Main conductor continuity resistance test
  • Built-in resistor test (including both button pressed and button released conditions)
  • Insulation test between conductors
  • Withstand voltage test between conductors
  • Thermocouple wire test
AC Type 2 and DC CCS2 Charging Gun Testing System
Main Specifications
1. Power supply input of the whole machine: Single-phase AC 220V / 50Hz
2. Air source input: 0.6 MPa
3. Control system: PLC + Industrial Computer
4. The computer can be connected to the MES system.
5. A barcode scanner is connected to the computer. The equipment is equipped with one barcode scanner, which can scan the barcode on the product to be tested.
6. Both test stations come with compact printers to auto-print test labels (serial no., rating, date/time, user info, status) only for passed tests. No printout for failed tests.
7. The open circuit, continuity, short circuit and wire sequence misalignment tests are scanned and detected through PLC inputs and outputs.
8. Continuity resistance test for main conductors: L1, L2, L3, N, PE, and CP.
Built-in Resistor Test
Charging Gun Type Resistance Specifications
16A AC charging gun resistance Button not pressed: RC = 680Ω
Button pressed: RC + R4 = 3.38kΩ
32A AC charging gun resistance Button not pressed: RC = 220Ω
Button pressed: RC + R4 = 3.52kΩ
63A AC charging gun resistance Button not pressed: RC = 100Ω
Button pressed: RC + R4 = 3.4kΩ
Resistance detection accuracy shall reach 1%~2%.
9. Built-in resistor test range: 1~5000Ω; Accuracy: 1%
10. Thermistor test range: 100~50000Ω; Accuracy: 2%; Upper and lower limits can be set to determine whether the continuity resistance is qualified.
Insulation Test Between Conductors
Single-phase test: L-N, L-E, E-N
Three-phase test: L1/L2/L3/E-N, L1/L2/L3/N-E, N/L2/L3/E-L1, L1/N/L3/E-L2, L1/L2/N/E-L3
DC test: Positive-Negative, Positive-Ground, Negative-Ground
Insulation Resistance Parameters
• Insulation voltage: DC100~1000V adjustable
• Lower limit setting: 1M~1GΩ adjustable
• Accuracy: ±5%
• Alarm insulation resistance can be set: when the resistance value is lower than the set value, it is judged as NG.
Withstand Voltage Test Between Conductors
Single-phase test: L-N, L-E, E-N
Three-phase test: L1/L2/L3/E-N, L1/L2/L3/N-E, N/L2/L3/E-L1, L1/N/L3/E-L2, L1/L2/N/E-L3
DC test: Positive-Negative, Positive-Ground, Negative-Ground
Withstand Voltage Test Parameters
• Withstand voltage: AC 0~5kV / DC 0~6kV adjustable
• Upper limit of leakage current: AC: 0.1mA~20mA adjustable, DC: 0.01mA~5mA adjustable
• Accuracy: ±1.5% + 3 digits
• Display mode: Digital meter displays the current voltage
• Voltage adjustment mode: Automatic programmable control
• Alarm detection: When the leakage current value exceeds the set value, it is judged as NG.
Test Stations
2 test stations, independently tested. One station is configured with one AC Type 2 socket and one DC CCS2 socket; the other station is also configured with one AC Type 2 socket and one DC CCS2 socket. There are two AC Type 2 sockets and two DC CCS2 sockets in total.
The two workstations operate independently, but each workstation can only test one socket in one test run, and the other workstation can do the same simultaneously. The system supports testing with two guns at a time, with the following test combinations available:
  • Case 1: DC + DC
  • Case 2: AC + AC
  • Case 3: DC + AC
  • Case 4: AC + DC
Testing System Configuration and Workstations
13. Cable-End Fixture: Uses clamping fixtures matched with the product under test.
14. Table Height: Approximately 800 mm, ergonomically designed.
16. Overall Dimensions: W1000mm × D800mm × H1800mm. Equipped with lockable casters at the bottom.
17. Weight: Approximately 300 kg.
Plug Insertion and Extraction Force Test
• Range: 0~500N
• Resolution: 0.1N
• Accuracy: 1%
• Automatically saved into reports
19. Test Speed: The cycle time for testing a single sample is approximately 30 seconds.
Computer Software
All parameter settings can be completed through the software.
The test results of each product are saved to the computer in real time for convenient retrieval, viewing, and export analysis.
The test system reserves communication interfaces and can be connected with the MES system to upload test data to the MES database for customer management and control.
Computer Software Interface for Testing System
Data Storage
After testing is completed, the test data is stored in real time.
Data Export
Test data can be exported in TXT or EXCEL format.
Tags: 

automotive test equipment,  

car test equipment,  

automobile testing equipment

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Products
PRODUCTS DETAILS
Products

Electrical Appliance Testing Equipment

Energy Efficiency Lab

Vehicle Testing Equipment

Battery Testing Equipment

Drone Testing Equipment

Switch Life Tester

Led Testing Equipment

Water Ingress Testing Equipment

Environmental Test Chamber

Flammability Test Chamber

MCB Testing Machine

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IEC 62368 Test Equipment
AC Type 2 Charging Plug And DC CCS2 Charging Gun Comprehensive Testing System With Two Station
  • name
  • name
  • name
  • name
AC Type 2 Charging Plug And DC CCS2 Charging Gun Comprehensive Testing System With Two Station
MOQ: 1
Price: Customized
Standard Packaging: Plywood Case
Delivery Period: 30 Days
Payment Method: T/T
Supply Capacity: 5 sets per month
Detail Information
Product Description
Detail Information
Place of Origin
China
Brand Name
Sinuo
Certification
Calibration Certificate (Cost Additional)
Model Number
SNQC-CDQ08H
Test Stations:
2 Test Stations
Insulation Voltage:
DC100~1000V
Test Speed:
30 Seconds
Plug Force Test:
0~500N
Control System:
PLC + Industrial Computer
Continuity Resistance Test:
L1, L2, L3, N, PE, And CP
Built-in Resistor Test Range:
1~5000Ω
Thermistor Test Range:
100~50000Ω
Minimum Order Quantity:
1
Price:
Customized
Packaging Details:
Plywood Case
Delivery Time:
30 Days
Payment Terms:
T/T
Supply Ability:
5 sets per month
Highlight

CCS2 Charging Gun Comprehensive Testing System

,

Gun Comprehensive Testing System With Two Station

,

Plug Charging Gun Comprehensive Testing System

Product Description
AC Type 2 Charging Plug And DC CCS2 Charging Gun Comprehensive Testing System With Two Station

This test system is designed for functional inspection of AC Type 2 and DC CCS2 charging connector cable assemblies. Each charging connector can be assigned an independent QR code, and all test results are automatically saved into reports for traceability.

The system performs all required tests automatically in a single cycle, significantly improving efficiency and reducing labor requirements. It is especially suitable for 100% inspection in mass production environments.

Test Functions
  • Open circuit, continuity, short circuit, and wire sequence misalignment test for each wire
  • Main conductor continuity resistance test
  • Built-in resistor test (including both button pressed and button released conditions)
  • Insulation test between conductors
  • Withstand voltage test between conductors
  • Thermocouple wire test
AC Type 2 and DC CCS2 Charging Gun Testing System
Main Specifications
1. Power supply input of the whole machine: Single-phase AC 220V / 50Hz
2. Air source input: 0.6 MPa
3. Control system: PLC + Industrial Computer
4. The computer can be connected to the MES system.
5. A barcode scanner is connected to the computer. The equipment is equipped with one barcode scanner, which can scan the barcode on the product to be tested.
6. Both test stations come with compact printers to auto-print test labels (serial no., rating, date/time, user info, status) only for passed tests. No printout for failed tests.
7. The open circuit, continuity, short circuit and wire sequence misalignment tests are scanned and detected through PLC inputs and outputs.
8. Continuity resistance test for main conductors: L1, L2, L3, N, PE, and CP.
Built-in Resistor Test
Charging Gun Type Resistance Specifications
16A AC charging gun resistance Button not pressed: RC = 680Ω
Button pressed: RC + R4 = 3.38kΩ
32A AC charging gun resistance Button not pressed: RC = 220Ω
Button pressed: RC + R4 = 3.52kΩ
63A AC charging gun resistance Button not pressed: RC = 100Ω
Button pressed: RC + R4 = 3.4kΩ
Resistance detection accuracy shall reach 1%~2%.
9. Built-in resistor test range: 1~5000Ω; Accuracy: 1%
10. Thermistor test range: 100~50000Ω; Accuracy: 2%; Upper and lower limits can be set to determine whether the continuity resistance is qualified.
Insulation Test Between Conductors
Single-phase test: L-N, L-E, E-N
Three-phase test: L1/L2/L3/E-N, L1/L2/L3/N-E, N/L2/L3/E-L1, L1/N/L3/E-L2, L1/L2/N/E-L3
DC test: Positive-Negative, Positive-Ground, Negative-Ground
Insulation Resistance Parameters
• Insulation voltage: DC100~1000V adjustable
• Lower limit setting: 1M~1GΩ adjustable
• Accuracy: ±5%
• Alarm insulation resistance can be set: when the resistance value is lower than the set value, it is judged as NG.
Withstand Voltage Test Between Conductors
Single-phase test: L-N, L-E, E-N
Three-phase test: L1/L2/L3/E-N, L1/L2/L3/N-E, N/L2/L3/E-L1, L1/N/L3/E-L2, L1/L2/N/E-L3
DC test: Positive-Negative, Positive-Ground, Negative-Ground
Withstand Voltage Test Parameters
• Withstand voltage: AC 0~5kV / DC 0~6kV adjustable
• Upper limit of leakage current: AC: 0.1mA~20mA adjustable, DC: 0.01mA~5mA adjustable
• Accuracy: ±1.5% + 3 digits
• Display mode: Digital meter displays the current voltage
• Voltage adjustment mode: Automatic programmable control
• Alarm detection: When the leakage current value exceeds the set value, it is judged as NG.
Test Stations
2 test stations, independently tested. One station is configured with one AC Type 2 socket and one DC CCS2 socket; the other station is also configured with one AC Type 2 socket and one DC CCS2 socket. There are two AC Type 2 sockets and two DC CCS2 sockets in total.
The two workstations operate independently, but each workstation can only test one socket in one test run, and the other workstation can do the same simultaneously. The system supports testing with two guns at a time, with the following test combinations available:
  • Case 1: DC + DC
  • Case 2: AC + AC
  • Case 3: DC + AC
  • Case 4: AC + DC
Testing System Configuration and Workstations
13. Cable-End Fixture: Uses clamping fixtures matched with the product under test.
14. Table Height: Approximately 800 mm, ergonomically designed.
16. Overall Dimensions: W1000mm × D800mm × H1800mm. Equipped with lockable casters at the bottom.
17. Weight: Approximately 300 kg.
Plug Insertion and Extraction Force Test
• Range: 0~500N
• Resolution: 0.1N
• Accuracy: 1%
• Automatically saved into reports
19. Test Speed: The cycle time for testing a single sample is approximately 30 seconds.
Computer Software
All parameter settings can be completed through the software.
The test results of each product are saved to the computer in real time for convenient retrieval, viewing, and export analysis.
The test system reserves communication interfaces and can be connected with the MES system to upload test data to the MES database for customer management and control.
Computer Software Interface for Testing System
Data Storage
After testing is completed, the test data is stored in real time.
Data Export
Test data can be exported in TXT or EXCEL format.
Tags: 

automotive test equipment,

car test equipment,

automobile testing equipment

Sinuo Testing Equipment Co. , Limited
Room 101, 1st Floor, No. 6, Third Street, Pingshan Industrial Zone 511495, Shibi Street, Panyu District, Guangzhou, China
Tel: +86 13527656435
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