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IEC 60245-2 Flexible Cable Bending Test Machine Two & Three Pulley Cable Flexing Tester

IEC 60245-2 Flexible Cable Bending Test Machine Two & Three Pulley Cable Flexing Tester

MOQ: 1
Price: Negotiable
Standard Packaging: Plywood Case
Delivery Period: 30 Days
Payment Method: T/T
Supply Capacity: 5 sets per month
Detail Information
Place of Origin
China
Brand Name
Sinuo
Certification
Calibration Certificate (Cost Additional)
Model Number
SN2302B
Control System:
PLC + Windows System Control
Test Items:
Two-wheel And Three-wheel Bending
Load Current:
0.1-35A
Test Stroke:
1 Meter
Number Of Tests:
0-999999
Applicable Wire Core:
2-18
Two-wheel Bending Speed:
0.33m/S, Adjustable
Three-wheel Bending Speed:
0.1m/S, Adjustable
Highlight:

Two Pulley Cable Flexing Test Machine

,

Flexible Cable Bending Test Machine

Product Description
IEC 60245-2 Flexible Cable Bending Test Machine Two & Three Pulley Cable Flexing Tester
Product Overview

The IEC 60245-2 Flexible Cable Bending Test Machine is a professional testing system designed for evaluating the mechanical durability, flexing resistance, and bending strength of flexible cables and cords. The equipment fully complies with the requirements of IEC 60245-1, IEC 60245-2, IEC 60227-1, IEC 60227-2, and IEC 63294 standards.

The tester adopts an advanced PLC + Industrial PC control system, enabling automated operation, real-time monitoring, intelligent fault detection, data recording, report generation, and network connectivity. By switching between two-pulley and three-pulley fixtures, the equipment can perform comprehensive cable flexing tests for various cable structures and conductor configurations.

It is widely used by cable manufacturers, quality inspection laboratories, certification bodies, TUV laboratories, VDE laboratories, UL testing centers, research institutes, and electrical product manufacturers.

IEC 60245-2 Flexible Cable Bending Test Machine overview

Applicable Standards
  • IEC 60245-1:2008 Clause 5.6.3.1
  • IEC 60245-2:1998 Clause 3.1, Figure 1, Clause 3.5, Figure 6
  • IEC 60227-1 Clause 6.6.3.2
  • IEC 63294:2021 Clause 6.6
  • IEC 60227-2 Clause 3.1, Figure 1

Application

Suitable for testing:

  • Flexible power cords
  • Rubber insulated flexible cables
  • PVC insulated flexible cables
  • TUV certified cables
  • VDE certified cables
  • UL certified flexible cords
  • Multi-core flexible cables
  • Industrial control cables
  • Appliance power supply cords

Test Principle

The test specimen is a 5-meter-long finished flexible cable. During testing, the cable repeatedly moves back and forth through a pulley system within a 1-meter travel stroke, producing continuous bending stress.

The machine can perform:

  • Two-wheel bending test
  • Three-wheel bending test

Different bending methods are achieved by changing the corresponding pulley fixtures and adjusting the operating speed according to the applicable IEC standards.

Cable bending test principle diagram

Key Features
Dual Testing Modes
Two-pulley bending test
Three-pulley bending test
One machine for multiple IEC standard requirements
Intelligent Control System
PLC automatic control
Industrial computer with Windows operating system
12-inch color touch screen
WiFi connectivity
Data storage and report generation
Direct report printing
Intelligent control system interface
Comprehensive Load Testing
No-load cable flexing test
Single-phase loaded flexing test
Three-phase loaded flexing test
Current carrying durability evaluation
Load testing configuration
Advanced Fault Monitoring

Real-time detection of:

  • Conductor interruption
  • Core-to-core short circuit
  • Cable-to-pulley short circuit
  • Electrical continuity failure

Automatic sound and light alarm system included.


Technical Specifications
Parameter Specification
Control system PLC + Windows system control
Operation interface Industrial computer of 12 inches or above, color screen, with WIFI, can be connected to the Internet, and data can be formed into reports and printed directly
Test items Compatible with two-wheel and three-wheel bending, achieved by switching the clamp. 1. No-load test (cables with more than five cores are not subject to current-carrying test) 2. Single-phase cable test 3. Three-phase cable testing
Load current 0.1-35A
Load voltage Single-phase AC0-250V, adjustable. Three-phase AC0-430V, adjustable
Test speed Two-wheel bending speed: 0.33m/S, adjustable. Three-wheel bending speed: 0.1m/S, adjustable
Test stroke More than 1 meter, fixed stroke
Number of tests 0-999999, can be preset
Applicable wire core 2-18
Applicable wire diameter 0.2-4 mm²
Fixture Two-pulley fixture Two-pulleys Three-pulley fixture Three-pulleys
Pulley diameter Two-pulleys: 60, 80, 120, 160, 200 mm (round bottom). Three-pulleys: 40, 45, 50 mm (round bottom)
Weights Two-wheel: According to standard table 1 0.5-9Kg, stacked combination. Three-wheel: According to standard table 3 calculated at 28N/mm², standard 21, 28, 42N
Fault detection Current break, short circuit between conductors, short circuit between sample and pulley, sound and light alarm
Power supply AC380V±10%/50-60Hz
Equipment size WDH=1600X700X1600mm
Equipment weight About 300kg
Standard Reference Tables

IEC 60245-2-1998 Table 1

IEC 60245-2-1998 Table 1 specifications

IEC 60227-2-2003 Table 1

IEC 60227-2-2003 Table 1 specifications

IEC 60245-2-1998 Table 3

IEC 60245-2-1998 Table 3 specifications
Products
PRODUCTS DETAILS
IEC 60245-2 Flexible Cable Bending Test Machine Two & Three Pulley Cable Flexing Tester
MOQ: 1
Price: Negotiable
Standard Packaging: Plywood Case
Delivery Period: 30 Days
Payment Method: T/T
Supply Capacity: 5 sets per month
Detail Information
Place of Origin
China
Brand Name
Sinuo
Certification
Calibration Certificate (Cost Additional)
Model Number
SN2302B
Control System:
PLC + Windows System Control
Test Items:
Two-wheel And Three-wheel Bending
Load Current:
0.1-35A
Test Stroke:
1 Meter
Number Of Tests:
0-999999
Applicable Wire Core:
2-18
Two-wheel Bending Speed:
0.33m/S, Adjustable
Three-wheel Bending Speed:
0.1m/S, Adjustable
Minimum Order Quantity:
1
Price:
Negotiable
Packaging Details:
Plywood Case
Delivery Time:
30 Days
Payment Terms:
T/T
Supply Ability:
5 sets per month
Highlight

Two Pulley Cable Flexing Test Machine

,

Flexible Cable Bending Test Machine

Product Description
IEC 60245-2 Flexible Cable Bending Test Machine Two & Three Pulley Cable Flexing Tester
Product Overview

The IEC 60245-2 Flexible Cable Bending Test Machine is a professional testing system designed for evaluating the mechanical durability, flexing resistance, and bending strength of flexible cables and cords. The equipment fully complies with the requirements of IEC 60245-1, IEC 60245-2, IEC 60227-1, IEC 60227-2, and IEC 63294 standards.

The tester adopts an advanced PLC + Industrial PC control system, enabling automated operation, real-time monitoring, intelligent fault detection, data recording, report generation, and network connectivity. By switching between two-pulley and three-pulley fixtures, the equipment can perform comprehensive cable flexing tests for various cable structures and conductor configurations.

It is widely used by cable manufacturers, quality inspection laboratories, certification bodies, TUV laboratories, VDE laboratories, UL testing centers, research institutes, and electrical product manufacturers.

IEC 60245-2 Flexible Cable Bending Test Machine overview

Applicable Standards
  • IEC 60245-1:2008 Clause 5.6.3.1
  • IEC 60245-2:1998 Clause 3.1, Figure 1, Clause 3.5, Figure 6
  • IEC 60227-1 Clause 6.6.3.2
  • IEC 63294:2021 Clause 6.6
  • IEC 60227-2 Clause 3.1, Figure 1

Application

Suitable for testing:

  • Flexible power cords
  • Rubber insulated flexible cables
  • PVC insulated flexible cables
  • TUV certified cables
  • VDE certified cables
  • UL certified flexible cords
  • Multi-core flexible cables
  • Industrial control cables
  • Appliance power supply cords

Test Principle

The test specimen is a 5-meter-long finished flexible cable. During testing, the cable repeatedly moves back and forth through a pulley system within a 1-meter travel stroke, producing continuous bending stress.

The machine can perform:

  • Two-wheel bending test
  • Three-wheel bending test

Different bending methods are achieved by changing the corresponding pulley fixtures and adjusting the operating speed according to the applicable IEC standards.

Cable bending test principle diagram

Key Features
Dual Testing Modes
Two-pulley bending test
Three-pulley bending test
One machine for multiple IEC standard requirements
Intelligent Control System
PLC automatic control
Industrial computer with Windows operating system
12-inch color touch screen
WiFi connectivity
Data storage and report generation
Direct report printing
Intelligent control system interface
Comprehensive Load Testing
No-load cable flexing test
Single-phase loaded flexing test
Three-phase loaded flexing test
Current carrying durability evaluation
Load testing configuration
Advanced Fault Monitoring

Real-time detection of:

  • Conductor interruption
  • Core-to-core short circuit
  • Cable-to-pulley short circuit
  • Electrical continuity failure

Automatic sound and light alarm system included.


Technical Specifications
Parameter Specification
Control system PLC + Windows system control
Operation interface Industrial computer of 12 inches or above, color screen, with WIFI, can be connected to the Internet, and data can be formed into reports and printed directly
Test items Compatible with two-wheel and three-wheel bending, achieved by switching the clamp. 1. No-load test (cables with more than five cores are not subject to current-carrying test) 2. Single-phase cable test 3. Three-phase cable testing
Load current 0.1-35A
Load voltage Single-phase AC0-250V, adjustable. Three-phase AC0-430V, adjustable
Test speed Two-wheel bending speed: 0.33m/S, adjustable. Three-wheel bending speed: 0.1m/S, adjustable
Test stroke More than 1 meter, fixed stroke
Number of tests 0-999999, can be preset
Applicable wire core 2-18
Applicable wire diameter 0.2-4 mm²
Fixture Two-pulley fixture Two-pulleys Three-pulley fixture Three-pulleys
Pulley diameter Two-pulleys: 60, 80, 120, 160, 200 mm (round bottom). Three-pulleys: 40, 45, 50 mm (round bottom)
Weights Two-wheel: According to standard table 1 0.5-9Kg, stacked combination. Three-wheel: According to standard table 3 calculated at 28N/mm², standard 21, 28, 42N
Fault detection Current break, short circuit between conductors, short circuit between sample and pulley, sound and light alarm
Power supply AC380V±10%/50-60Hz
Equipment size WDH=1600X700X1600mm
Equipment weight About 300kg
Standard Reference Tables

IEC 60245-2-1998 Table 1

IEC 60245-2-1998 Table 1 specifications

IEC 60227-2-2003 Table 1

IEC 60227-2-2003 Table 1 specifications

IEC 60245-2-1998 Table 3

IEC 60245-2-1998 Table 3 specifications
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