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IEC 62196-1:2014 Compliant EV Plug Insertion and Withdrawal Force Tester

IEC 62196-1:2014 Compliant EV Plug Insertion and Withdrawal Force Tester

MOQ: 1
Price: Customized
Standard Packaging: Plywood Case
Delivery Period: 30 Days
Payment Method: T/T
Supply Capacity: 10 sets per month
Detail Information
Place of Origin
China
Brand Name
Sinuo
Certification
Calibration Certificate (Cost Additional)
Model Number
SNQC1019S
Test Force:
10~1000N
Load Accuracy:
±0.5%
Minimum Load:
0.01N
Displacement Resolution:
0.01mm
Insertion Direction:
Vertical
Test Speed:
0.01~100mm/min
Highlight:

Compliant EV Plug Tester

,

EV Plug Withdrawal Tester

,

IEC 62196-1 Force Tester

Product Description
IEC 62196-1:2014 Compliant EV Plug Insertion and Withdrawal Force Tester
Product Overview

The IEC 62196-1 EV Plug Insertion and Withdrawal Force Tester is designed for evaluating the mechanical performance of electric vehicle charging connectors, including EV plugs, vehicle couplers, charging sockets, and locking devices.

This testing equipment measures the insertion force and withdrawal force during connection and disconnection processes, ensuring that charging interfaces meet the mechanical requirements specified in IEC 62196-1:2014.

Equipped with a servo motor drive system, high-precision force sensor, PLC intelligent control, and touchscreen operation interface, the tester provides accurate force measurement, automatic peak force recording, and real-time force-displacement curve analysis.

It is widely used by EV charger manufacturers, automotive component laboratories, third-party certification organizations, and electric vehicle testing facilities for charging connector reliability verification.

Standards Compliance:
Standard Description
IEC 62196-1:2014 Plugs, socket-outlets, vehicle couplers and vehicle inlets – Conductive charging of electric vehicles – Part 1: General requirements
IEC 62196-1:2014 Compliant EV Plug Insertion and Withdrawal Force Tester
Application

The EV Plug Insertion and Withdrawal Force Tester is suitable for mechanical force testing of:

  •    Electric vehicle charging plugs
  •    EV charging connectors
  •    Vehicle couplers
  •    Vehicle socket outlets
  •    Charging interface locking mechanisms
  •    AC/DC conductive charging connection systems
Test Functions
Test Item Description
Insertion Force Test Measures the force required to fully insert an EV charging plug into the socket interface
Withdrawal Force Test Measures the pulling force required to remove the charging connector
Locking Device Force Test Evaluates mechanical performance of connector locking structures
Force Curve Analysis Records force variation during insertion and withdrawal process
Peak Force Detection Automatically captures maximum force value during testing
Product Features
High Precision Force Measurement System

The tester uses a precision load cell to monitor real-time force changes with high accuracy. The system can automatically detect peak force values and stop testing when the preset limit is reached.

Servo Motor Controlled Movement

The servo drive system provides smooth and stable vertical movement, ensuring repeatable test results under controlled speed conditions.

Intelligent PLC Control

A PLC-based control system with a color touchscreen interface allows operators to set test parameters, monitor test status, and analyze force-displacement curves conveniently.

Flexible Testing Configuration

The equipment supports customized force ranges and different charging connector fixtures according to customer requirements.

Safety Protection Design

Built-in overload alarm and leakage protection functions improve operational safety during testing.

Technical parameters:
Test station Single station
Electrical control method PLC intelligent integrated control, color man-machine touch interface operation
Drive mode Servo motor drive
Test force value 10~1000N, other ranges can be customized
Load accuracy ±0.5%
Minimum load display 0.01N
Displacement minimum display 0.01mm
Insertion direction Vertical
Test speed 0.01~100mm/min
Test floor Thickened load-bearing steel plate
Lifting device Precision slide
Specimen Holder One special fixture for charging gun interface, other styles need to be customized
Protect Over-strength alarm, leakage protection
Power supply AC220V±10%/50Hz, power 1KW
Equipment dimension & weight About W500*D850*H1550mm, weight: about 120kg
Why Choose This EV Plug Force Testing Equipment?
  •     Compliant with IEC 62196-1 EV charging connector testing requirements
  •     Accurate measurement of insertion and withdrawal force
  •     Suitable for EV charging connector manufacturers and laboratories
  •     Servo-controlled motion ensures stable and repeatable testing
  •     Supports customized fixtures for different EV charging interfaces
  •     Ideal solution for electric vehicle charging system quality control
Products
PRODUCTS DETAILS
IEC 62196-1:2014 Compliant EV Plug Insertion and Withdrawal Force Tester
MOQ: 1
Price: Customized
Standard Packaging: Plywood Case
Delivery Period: 30 Days
Payment Method: T/T
Supply Capacity: 10 sets per month
Detail Information
Place of Origin
China
Brand Name
Sinuo
Certification
Calibration Certificate (Cost Additional)
Model Number
SNQC1019S
Test Force:
10~1000N
Load Accuracy:
±0.5%
Minimum Load:
0.01N
Displacement Resolution:
0.01mm
Insertion Direction:
Vertical
Test Speed:
0.01~100mm/min
Minimum Order Quantity:
1
Price:
Customized
Packaging Details:
Plywood Case
Delivery Time:
30 Days
Payment Terms:
T/T
Supply Ability:
10 sets per month
Highlight

Compliant EV Plug Tester

,

EV Plug Withdrawal Tester

,

IEC 62196-1 Force Tester

Product Description
IEC 62196-1:2014 Compliant EV Plug Insertion and Withdrawal Force Tester
Product Overview

The IEC 62196-1 EV Plug Insertion and Withdrawal Force Tester is designed for evaluating the mechanical performance of electric vehicle charging connectors, including EV plugs, vehicle couplers, charging sockets, and locking devices.

This testing equipment measures the insertion force and withdrawal force during connection and disconnection processes, ensuring that charging interfaces meet the mechanical requirements specified in IEC 62196-1:2014.

Equipped with a servo motor drive system, high-precision force sensor, PLC intelligent control, and touchscreen operation interface, the tester provides accurate force measurement, automatic peak force recording, and real-time force-displacement curve analysis.

It is widely used by EV charger manufacturers, automotive component laboratories, third-party certification organizations, and electric vehicle testing facilities for charging connector reliability verification.

Standards Compliance:
Standard Description
IEC 62196-1:2014 Plugs, socket-outlets, vehicle couplers and vehicle inlets – Conductive charging of electric vehicles – Part 1: General requirements
IEC 62196-1:2014 Compliant EV Plug Insertion and Withdrawal Force Tester
Application

The EV Plug Insertion and Withdrawal Force Tester is suitable for mechanical force testing of:

  •    Electric vehicle charging plugs
  •    EV charging connectors
  •    Vehicle couplers
  •    Vehicle socket outlets
  •    Charging interface locking mechanisms
  •    AC/DC conductive charging connection systems
Test Functions
Test Item Description
Insertion Force Test Measures the force required to fully insert an EV charging plug into the socket interface
Withdrawal Force Test Measures the pulling force required to remove the charging connector
Locking Device Force Test Evaluates mechanical performance of connector locking structures
Force Curve Analysis Records force variation during insertion and withdrawal process
Peak Force Detection Automatically captures maximum force value during testing
Product Features
High Precision Force Measurement System

The tester uses a precision load cell to monitor real-time force changes with high accuracy. The system can automatically detect peak force values and stop testing when the preset limit is reached.

Servo Motor Controlled Movement

The servo drive system provides smooth and stable vertical movement, ensuring repeatable test results under controlled speed conditions.

Intelligent PLC Control

A PLC-based control system with a color touchscreen interface allows operators to set test parameters, monitor test status, and analyze force-displacement curves conveniently.

Flexible Testing Configuration

The equipment supports customized force ranges and different charging connector fixtures according to customer requirements.

Safety Protection Design

Built-in overload alarm and leakage protection functions improve operational safety during testing.

Technical parameters:
Test station Single station
Electrical control method PLC intelligent integrated control, color man-machine touch interface operation
Drive mode Servo motor drive
Test force value 10~1000N, other ranges can be customized
Load accuracy ±0.5%
Minimum load display 0.01N
Displacement minimum display 0.01mm
Insertion direction Vertical
Test speed 0.01~100mm/min
Test floor Thickened load-bearing steel plate
Lifting device Precision slide
Specimen Holder One special fixture for charging gun interface, other styles need to be customized
Protect Over-strength alarm, leakage protection
Power supply AC220V±10%/50Hz, power 1KW
Equipment dimension & weight About W500*D850*H1550mm, weight: about 120kg
Why Choose This EV Plug Force Testing Equipment?
  •     Compliant with IEC 62196-1 EV charging connector testing requirements
  •     Accurate measurement of insertion and withdrawal force
  •     Suitable for EV charging connector manufacturers and laboratories
  •     Servo-controlled motion ensures stable and repeatable testing
  •     Supports customized fixtures for different EV charging interfaces
  •     Ideal solution for electric vehicle charging system quality control
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