| MOQ: | 1 |
| Price: | Customized |
| Standard Packaging: | Plywood Case |
| Delivery Period: | 30 Days |
| Payment Method: | T/T |
| Supply Capacity: | 10 sets per month |
The IEC 62196-1 EV Plug Insertion and Withdrawal Force Tester is designed for evaluating the mechanical performance of electric vehicle charging connectors, including EV plugs, vehicle couplers, charging sockets, and locking devices.
This testing equipment measures the insertion force and withdrawal force during connection and disconnection processes, ensuring that charging interfaces meet the mechanical requirements specified in IEC 62196-1:2014.
Equipped with a servo motor drive system, high-precision force sensor, PLC intelligent control, and touchscreen operation interface, the tester provides accurate force measurement, automatic peak force recording, and real-time force-displacement curve analysis.
It is widely used by EV charger manufacturers, automotive component laboratories, third-party certification organizations, and electric vehicle testing facilities for charging connector reliability verification.
| Standard | Description |
|---|---|
| IEC 62196-1:2014 | Plugs, socket-outlets, vehicle couplers and vehicle inlets – Conductive charging of electric vehicles – Part 1: General requirements |
The EV Plug Insertion and Withdrawal Force Tester is suitable for mechanical force testing of:
| Test Item | Description |
|---|---|
| Insertion Force Test | Measures the force required to fully insert an EV charging plug into the socket interface |
| Withdrawal Force Test | Measures the pulling force required to remove the charging connector |
| Locking Device Force Test | Evaluates mechanical performance of connector locking structures |
| Force Curve Analysis | Records force variation during insertion and withdrawal process |
| Peak Force Detection | Automatically captures maximum force value during testing |
The tester uses a precision load cell to monitor real-time force changes with high accuracy. The system can automatically detect peak force values and stop testing when the preset limit is reached.
The servo drive system provides smooth and stable vertical movement, ensuring repeatable test results under controlled speed conditions.
A PLC-based control system with a color touchscreen interface allows operators to set test parameters, monitor test status, and analyze force-displacement curves conveniently.
The equipment supports customized force ranges and different charging connector fixtures according to customer requirements.
Built-in overload alarm and leakage protection functions improve operational safety during testing.
| Test station | Single station |
| Electrical control method | PLC intelligent integrated control, color man-machine touch interface operation |
| Drive mode | Servo motor drive |
| Test force value | 10~1000N, other ranges can be customized |
| Load accuracy | ±0.5% |
| Minimum load display | 0.01N |
| Displacement minimum display | 0.01mm |
| Insertion direction | Vertical |
| Test speed | 0.01~100mm/min |
| Test floor | Thickened load-bearing steel plate |
| Lifting device | Precision slide |
| Specimen Holder | One special fixture for charging gun interface, other styles need to be customized |
| Protect | Over-strength alarm, leakage protection |
| Power supply | AC220V±10%/50Hz, power 1KW |
| Equipment dimension & weight | About W500*D850*H1550mm, weight: about 120kg |
|
|
| MOQ: | 1 |
| Price: | Customized |
| Standard Packaging: | Plywood Case |
| Delivery Period: | 30 Days |
| Payment Method: | T/T |
| Supply Capacity: | 10 sets per month |
The IEC 62196-1 EV Plug Insertion and Withdrawal Force Tester is designed for evaluating the mechanical performance of electric vehicle charging connectors, including EV plugs, vehicle couplers, charging sockets, and locking devices.
This testing equipment measures the insertion force and withdrawal force during connection and disconnection processes, ensuring that charging interfaces meet the mechanical requirements specified in IEC 62196-1:2014.
Equipped with a servo motor drive system, high-precision force sensor, PLC intelligent control, and touchscreen operation interface, the tester provides accurate force measurement, automatic peak force recording, and real-time force-displacement curve analysis.
It is widely used by EV charger manufacturers, automotive component laboratories, third-party certification organizations, and electric vehicle testing facilities for charging connector reliability verification.
| Standard | Description |
|---|---|
| IEC 62196-1:2014 | Plugs, socket-outlets, vehicle couplers and vehicle inlets – Conductive charging of electric vehicles – Part 1: General requirements |
The EV Plug Insertion and Withdrawal Force Tester is suitable for mechanical force testing of:
| Test Item | Description |
|---|---|
| Insertion Force Test | Measures the force required to fully insert an EV charging plug into the socket interface |
| Withdrawal Force Test | Measures the pulling force required to remove the charging connector |
| Locking Device Force Test | Evaluates mechanical performance of connector locking structures |
| Force Curve Analysis | Records force variation during insertion and withdrawal process |
| Peak Force Detection | Automatically captures maximum force value during testing |
The tester uses a precision load cell to monitor real-time force changes with high accuracy. The system can automatically detect peak force values and stop testing when the preset limit is reached.
The servo drive system provides smooth and stable vertical movement, ensuring repeatable test results under controlled speed conditions.
A PLC-based control system with a color touchscreen interface allows operators to set test parameters, monitor test status, and analyze force-displacement curves conveniently.
The equipment supports customized force ranges and different charging connector fixtures according to customer requirements.
Built-in overload alarm and leakage protection functions improve operational safety during testing.
| Test station | Single station |
| Electrical control method | PLC intelligent integrated control, color man-machine touch interface operation |
| Drive mode | Servo motor drive |
| Test force value | 10~1000N, other ranges can be customized |
| Load accuracy | ±0.5% |
| Minimum load display | 0.01N |
| Displacement minimum display | 0.01mm |
| Insertion direction | Vertical |
| Test speed | 0.01~100mm/min |
| Test floor | Thickened load-bearing steel plate |
| Lifting device | Precision slide |
| Specimen Holder | One special fixture for charging gun interface, other styles need to be customized |
| Protect | Over-strength alarm, leakage protection |
| Power supply | AC220V±10%/50Hz, power 1KW |
| Equipment dimension & weight | About W500*D850*H1550mm, weight: about 120kg |