IEC 61009-1 Circuit Breaker Modular Integrated Information Safety Analyzer

IEC 61009-1 Circuit Breaker Modular Integrated Information Safety Analyzer

Products Review:

This electrical safety testing equipment complies with multiple international standards, including IEC 61009-1:2012, IEC 60898-1:2015 (Clause 9.7), among others. It incorporates seven key testing functions: AC withstand voltage, DC withstand voltage, insulation resistance, grounding continuity, leakage current, power measurement, and low-voltage start-up verification.

As a next-generation modular safety compliance analyzer, the system adopts a highly integrated architecture, enabling flexible configuration of safety testing functions. It supports seamless information interconnection and offers capabilities such as real-time data acquisition, storage, analysis, and transmission. This advanced design makes it an ideal solution for intelligent, networked manufacturing environments and IoT-based factory inspection systems.

Structure and Characteristics:

• Modular Design:Adopts a fully modular structure with independent functional cards. Multiple testing functions can be flexibly selected and customized according to requirements, supporting the development of an innovative sales and service system.

• Parallel Testing Capability:Supports simultaneous testing of withstand voltage, insulation resistance, and grounding continuity, significantly reducing overall testing time and improving efficiency.

• Intelligent Fault Diagnosis:Equipped with fault self-diagnosis functionality, capable of displaying specific failure causes. Combined with modular architecture and remote upgrade capability, it enables rapid troubleshooting and maintenance.

• Remote Software Upgrade:Supports remote software updates, ensuring timely resolution of application issues and meeting evolving customization needs.

• High-Speed Discharge:Utilizes patented rapid discharge technology, enabling safe discharge of residual voltage from the tested object within 50 milliseconds.

• Advanced Safety Protection (GFI):Features intelligent high-voltage protection with real-time monitoring of test circuits. If accidental human contact with the high-voltage circuit is detected, the system will automatically cut off the output to prevent electric shock and ensure operator safety.

• Wireless Connectivity:Built-in WiFi module supports connection to wireless networks or mobile hotspots, enabling remote diagnostics, software upgrades, and data transmission for integrated smart factory applications.

• Integrated Power Supply:Includes a built-in variable frequency power supply capable of providing real-time adjustable voltage and frequency outputs. Standard configuration offers up to 6 kVA output, with options for higher capacities available upon request.

• Arc Fault Detection:Capable of detecting abnormal arcing or short circuits in the test object’s circuitry, effectively screening defective or hazardous products.

• Barcode Integration:Supports barcode scanning to initiate tests, group test items, and link barcodes with test data for improved data traceability and management.

• Comprehensive Data Management:Real-time data visualization through charts and statistics, facilitating detailed analysis and reporting. Compatible with mainstream databases and supports integration with MES and other enterprise information systems.

Test Content:

Grounding Resistance (GR)
Rated output		32A/600mΩ
The output voltage range		1.00～32.00A
Voltage resolution		0.01A
Output voltage accuracy		±(1%× set value +3words)
Current fluctuations		≤0.4% x Set value/min
The output voltage		3.00-8.00V AC
The resolution of the		0.1V
The output frequency		50Hz/60Hz
Frequency accuracy		±0.1Hz
Upper/lower resistance setting		0.1-600mΩ
Resistance range	0.1-600mΩ	1.00～10.00A
	0.1 the Rm Ω R=(6400/ set current value)m ω	10.10～64.00A
Resolution of resistance measurement		0.1/1mΩ
Accuracy of resistance measurement		±(1%× reading value +3 words)
Voltage measuring range		0.00-6.40V AC
Voltage measurement resolution		0.01V
Accuracy of voltage measurement		±(1%× reading value +3 words)
Resistance compensation		0-100mΩ
The test of time		0,0.3-999.9s
Temporal resolution		0.1s
Time accuracy		±(0.2%× reading value +3 words)

 

Touch current/leakage current
Test Probe Setup	Ground contact current: G-L, G-N, AUTO (G-L, G-N)
	Contact current to surface: PH-L, PH-PL
7 kinds of human body simulation circuits (MD) are standard (optional customized human body network)	MD A.	GB12113/IEC60990,GB4706.1/IEC60335-1 GB7000.1/IEC60598-1,GB4943.1/IEC60950-1 GB8898.1/IEC60065
	MD B.	UL1563
	MD C.	GB4943.1/IEC60950-1
	MD D.	UL544P
	MD E.	UL544NP/UL484/UL923/ UL1029/UL471/UL867/UL697
	MD F.	GB12113/IEC60990 GB7000.1/IEC60598-1
	MD G.	GB4943.1/IEC60950-1
Test power supply		Polarity Switching: On, Off, Auto
		Grounded and Un-grounded Conversion: On, Off
		The transition between the normal connection state and the non-connection state of the neutral line of the test power supply: ON, OFF
Test voltage output		Single-phase, requires an external isolation transformer or variable frequency power supply; provides the voltage and frequency required for the test.
Test voltage upper limit setting		0.0V~300.0V AC
Test voltage lower limit setting		0.0V~300.0V AC
Test voltage resolution		0.1V ; 45Hz~65Hz
Test voltage measurement range		0.0V~300.0V,45Hz~65Hz
Test voltage resolution		0.1V,45Hz~65Hz
Test voltage measurement accuracy		20.0V~300.0V: ±(2%×reading value+3 digits)
load current		20A
Overcurrent Protection		RMS current and response time: 25A＜3s
		Peak current and response time: 70A＜10ms
Touch current measurement upper limit (effective value)		0.0mA～20.000mA
Touch current measurement lower limit (RMS)		0.0mA～20.000mA
Touch current measurement resolution (RMS)		0.001mA
Touch current measurement judgment error (RMS)	AC	±(1%×reading value+3 digits)
	15Hz≤f≤ 100kHz	±(1%×reading value+3 digits)
	100kHz＜f≤ 1000kHz	±(2%×reading value+3 digits)
Touch current compensation range		0.000~1.000mA; automatic measurement; can be turned on or off
testing time		0; (1 ~999.9); 0 is infinite
Test time resolution		0.1s
test accuracy		±( 1% × set value + 1 word)
test method		AUTO (G-L, G-N); time for 1 and a half times each

 

Load Power
Power upper/lower limit settings		0.0～6000W
Power measurement range		0.0-999.9W,1000-6000W
Power measurement resolution		0.1W,1W
Power Measurement Accuracy	PF＞0.9	±(0.1%×reading value+0.1%×range)
	PF≤0.9	±(0.4%×reading value+0.1%×range)
Voltage measurement range		0.0-300.0V
Voltage measurement resolution		0.1V
Voltage measurement accuracy		±(0.1%×reading value+0.1%×range)
testing time		0,0.3~999.9s
Time resolution		0.1s
time accuracy		±(0.2%×setting value+1 word)

 

Low Voltage Start
Current upper/lower limit setting	0.00-20.00A
Current measurement range	0.000-9.999A ,10.00-20.00A
Current measurement resolution	0.001A/0.01A
Current measurement accuracy	±(0.1%×reading value+0.1%×range)
Voltage measurement range	0.0-300.0V
Voltage measurement resolution	0.1V
Voltage measurement accuracy	±(0.1%×reading value+0.1%×range)
testing time	0,0.3~999.9s
Time resolution	0.1s
time accuracy	±(0.2%×setting value+1 word)

 

Configuration
Communication Interface	WIFI, network port, USB, RS232 (optional RS485, CAN)
Dimensions (W×H×D), mm	550*1360 (including casters without alarm light) *600
Accessories (standard)	Test box, test clamp, foot switch, alarm light, instruction manual

 

Test Interface: